IMS Fabtrack can be deployed as a multilingual application, in languages such as Chinese and Arabic

IMS Systems Overview

IMS Fab Track provides an integrated material and management solution for fabrication/modularization and site warehouse activities.

The systems will store data provided by EP management systems and supplier and shop fabrication systems to allow users to view data and compile reports down to the spool mark piece level or at the top end project level.

Systems Overview

MTO Requirements “Demand Module”

  • System stores requirements defined by engineering with a cross link to the shop spool detailing to allow for full material tracking.
  • Capable of downloading drawing/isometric requirements from external systems, 3dmodel/cad systems, and material management systems.
  • Consolidation of demands from various engineering external systems.
  • Cross reference tables for link of client material item codes in comparison with the shop and supplier item codes.
  • Quick comparison of materials required against current material purchase orders and material on hand availability.

Warehousing Module

  • Warehousing of materials
  • Receipt of materials for client or shop purchase
    orders/releases
  • Allocation and issue of materials
  • Tracking of MTRs (Material Heat Numbers)
  • Material returns and transfers

Spool Tracking System

  • Scheduling for setting of shop priorities and reporting
  • Material and shop back log availabilities (Match of shop back log with shop allocated capacities and current material availability.)
  • Download of shop scope of work by input of isometric and spool requirements, including revisions
  • Download of shop progress of multiple detailed milestones
  • Advance notification of engineering changes by placing hold on spools to reduce physical rework.
  • Request for Information (RFIs) with direct link to each applicable spool can be created and resolved within the system: RFI’s are reflected in status reports and spool status. As RFIs are issued and spools are assigned, the spools are placed on hold.
  • Shipment documents and bar coding of packing slips and spools.
  • Cost forecasting is based on current shop scope of work (weld inch requirements) and the current cost per weld inch by associated WBS.
  • Change Management application allows for tracking of revision changes made by the client or for extra work orders.

Tracking of Module Spool and Steel Fabrication Requirements

  • With the high cost of transporting and crane charges it is critical to ensure that materials are tracked for completeness by module to meet RAS dates.
  • The systems are all designed to allow users to view online or to produce reports by module with status and forecast completion or material eta dates.
  • System has capability of producing consolidated material and equipment reports for modules based on electronic inputs from other systems.
  • The overall goal is to produce single reports from one data base to allow construction and/or fabricators to produce “What If” documents. ie: Can I work on this module or CWP and if not, why?

Material Control

  • Download of material requirements from takeoff system or external material management systems to allow for tracking of material requirements and availability.
  • System function allows for preparation of material requisitions by supplier of commodity code to enable shops to request order releases from project suppliers.
  • Requisition quantities can be provided with automatic pad quantities for current IFC drawings and/or total estimated project requirements by shop location.
  • Order release function to allow shops or site to pull materials as needed for IFC drawings. Pulling only by IFC drawings to eliminate surplus materials at shops and site will reduce material handling.
  • Immediate comparison between actual shop cut sheet detailing and IFC engineering demands and original project engineering MTO requirements to flag additional requirements.
  • MTR/Heat Number traceability to specific components with link to individual spools.
  • Bulk supplier ETA commitments reflected at the spool level.
  • Allocation of materials are based on project fabrication priorities at the spool level.
  • Validate shop claims for shortage of materials.
  • Download of supplier shipments with link to material receiving for issued engineering requisitions.

Cable Reel Management

  • Provides an application to order cable in bulk from a supplier and allows site construction to pull materials for specific lines with assignment to individual reels
  • Provides tracking of reels for return/deposit
  • Download of engineering cable line list with schedule requirements

Site Trailer Tracking

  • To provide a system to monitor and reduce site demurrage charges for trailers
  • Verification of trailer demurrage charges
  • Email of trailer release for pick up to the trucking companies

Purchasing

With a high percentage of overall project cost related to materials, it is important to have an effective system to get your materials to the right place, at the right time, at the right cost and in the right quantities. This will avoid the high cost of surplus materials and construction labour delays.

The IMS Purchasing Management system simplifies supply chain operations and construction/engineering project environments by providing reliable, end-to-end visibility for single-site and multi-site operational facilities. Customization requirements can be completed within a very short period of time at a minimal cost.

  • Accounting integration
  • Data import/export
  • Item master (company parts list)
  • Purchase order vs. required variance reporting to provide demand requirements
  • Request for quotation (RFI) bid tabulation spread sheets
  • Purchase Order Generator to automatically create purchase orders for defined products or material shortages
  • Supplier/vendor access for input or downloading of purchase order details and delivery status
  • Supplier/vendor tables for rep. listing with email addresses and shipment locations
  • Tracking and listing for supplier/vendor shipments
  • Material catalogue cross reference of engineering material codes with supplier/vendor codes
  • Interface with other purchasing software (SAP/JD Edwards)
  • Multi-project and/or destination material tracking and forecasting
  • Excess material inventory management
  • MRP purchasing application now allows for automatic generation of requisitions and purchase orders for MRP material items based on the min/max quantity levels set up in the catalogue

Document Control

The IMS Document Control application makes available PDF versions of the current revision and revision history of each isometric and spool drawing, as well as engineered tagged item data sheets, materials test reports, LDT tables, weld procedures and pipe support data sheets. Remote access capability allows users to view and print the documents from any location.

The application also helps manage engineering holds, as drawings placed on hold display the hold or RFI notice with related dates of hold notification.

The spool fabrication application provides listing and reporting to identify spools for which drawing revisions were issued after shipments or fabrication completion.

  • Isometric Drawings and revision history
  • Engineering Isometric Transmittal Drawing Integration
  • Spool Detailing Drawings
  • Engineering Line Designation Tables linked to spool fabrication quality assurance requirements
  • Engineered Equipment Data Sheets
  • Engineered Pipe Support Data Sheets
  • Material Test Report (MTR) files linked to material item codes
  • Online drawing access
  • Job Instructions
  • IMS System User Guides for applications and reporting

Transportation & Logistics

The IMS Transportation and Logistics application allows users to track shipments through all stages, whether by rail, truck or ocean.

With remote access, clients can allow shipping firms and suppliers/vendors to download up-to-date data directly.  With this type of data capability, the need for costly onsite travel can be eliminated. Shipment documents complete with all aspects of weights and shipment dimensions, as well as PDF photographs, can be linked to the shipment items for online viewing.

  • Data import/export
  • Engineered tagged equipment data sheets
  • Link of engineered tagged equipment to construction work packages and/or module/platforms
  • Tracking of tagged equipment delivery and drawing status
  • Preservation requirements during shipment
  • Tagged item purchase order review
  • Receipt, storage and issue of tagged items and components
  • Viewing of different transportation stages and routing
  • Carrier tables to identify equipment available, trailer demurrage charges, equipment weight capacity, carrier allowable shipment lanes
  • Invoice verification
  • Link to final receipt of items to update logistics requirements

Module Planning

Effective planning for the completion of pipe rack or equipment modules and off-shore platforms depends on full, end-to-end visibility of each item required, whether it is a small bore valve, a piece of structural steel, a spool fabricated piece or an engineered tagged item.

With IMS Fabtrack, a module yard can determine the status of each and every piece on the module from requisition and purchase to fabrication status and delivery. Module coordinators can post status pictures of the modules, allowing remote access users to view current photographs of the units as well as their fabrication status.

  • Linking of engineered tagged equipment to module/platforms data
  • Tracking of tagged equipment delivery
  • Listing and fabrication status for spool fabricated mark pieces including the unit spool weight
  • Listing and fabrication status for each structural steel mark piece including the unit and total weights
  • Listing and delivery status for all material bolt up items
  • Engineered tagged equipment data sheets
  • Overall module/platform details for dimensions and weights
  • Preparation of shipment documents for module/platform and ship loose items
  • Preservation requirements during storage, assembly and shipment
  • Data import/export
  • Job close out documents linking quality assurance reporting for spool fabricated items and material test reports for all welded piping items

Planet Maintenance/Shut Downs

IMS have grouped several of the IMS system applications to be used when a plant enter into shutdown work environment. Other options such as purchasing and the full warehouse applications will also be available. This menu option will provide details for status of materials and fabrication plus installation for looking at specific shutdown work packages. Materials can be reviewed for entire packages with updated details for purchasing, receiving, fabricated items, bagging of items ready for issue and installation details. The material requirements can be validated against current inventory of materials on hand or currently on outstanding purchase orders to determine;

  • What work can made available to construction and available
  • Scheduling and a forecast of then other remaining where materials are not yet on hand
  • Identify materials not yet purchased
  • Status of fabricated spool mark piece and structural steel mark pieces

Tagged Equipment

The IMS Tagged Equipment application tracks all aspects of engineered tagged items, from placement of the purchase order to fabrication and shipment to receipt, installation and preservation during storage and prior to startup.

Tagged equipment items are linked to construction work packages, module and platform assembly and the planning application, allowing for viewing or running of look ahead reports and status details.

Critical details are known ahead of the shipment of tagged items, avoiding cost overruns in transportation and offloading at end destinations. With remote access capabilities for users, reports can be viewed or run to identify current status, as well as estimated and actual delivery details.

  • Data import/export
  • Engineered tagged equipment data sheets
  • Link of engineered tagged equipment to construction work packages and/or module/platforms
  • Tracking of tagged equipment delivery and drawing status
  • Component parts and spare parts for engineered items
  • Preservation requirements
  • Tagged item purchase order creation
  • Receipt, storage and issue of tagged items and components
  • Engineered tagged item reporting